8.4V 8A  Li-ion Battery Charger for 2S 7.4V Battery

Phonix® FX8408000 – High-Output 8.4V 8A Industrial Charger for 2S 7.4V Battery Packs
Heavy-duty 68W fast-charge platform optimized for high-capacity industrial cell architectures.
• Industrial 8A Continuous Output: Maximize uptime for high-capacity lithium banks.
• Expanded Casing (154mm): Engineered for superior passive thermal management under full continuous load.
• Advanced Reverse-Blocking Circuitry: Eliminates battery drain during AC mains power blackouts.
• Seamless Global Compliance: Certified with CE, UL, TUV, FCC, PSE, and CCC.
• Tailored for automated guided vehicles (AGV), heavy electric tools, marine lighting, and rugged telemetry stations.

Description

8.4V 8A Li-ion Battery Charger Specification
Adaptor for: 2S 7.4V Li-ion Battery
Model: FX8408000
AC Input: 100~240V
DC Output: 8.4V 8A
Application: 2S 7.4V Li-ion Battery
Charge Process: Pre-charge, CC, CV and Automatically Cut-off
Charger Indicator: With Double color LED for power capacity show
Output Protections: OVP, OCP, Shorted, Reversed Protection
Safety Approval: CE, UL, TUV, FCC, PSE, CCC
Size: 154*58*31mm
Net Weight: 450g
Industry: Security System, Lighting Industry
Brand: Phonix®

 

FX8408000 8.4V 8A Li-ion Battery Charger for 2S Li-ion Batteries Specification
Item Specification Remark
1.Input
Rating input voltage 100~240 Vac 50/60 Hz
Input voltage range 90~264 Vac
Rating input current 0.8A/RMS Input:100V Output: Full load
Max input power 80 W Input:100V Output: Full load
2.Output
No load output voltage DC 8.4 V
Output voltage range DC 7.4V~8.4 V
Suit with battery type 2S Li-ion battery
Charging current 8 A ±10%
Charging voltage DC 8.4 V ±0.2 V
Pre-charge 0.2A ± 0.1A Voltage ≤ 6V
Charge-end current ≤0.2 A ±10%
Timer
Max output power 68 W
Ripple voltage ≤168mV Full load
Power LED Red Power on
Charging LED All off No battery
All on Finished
All flashing Error
Flashing one by one Charging
Shorted Yes
Reversed Yes
Efficiency ≥85% Full load @220V
3.Environment
Operate temperature -10 ~ +40℃
Operate humidity < +90% Relative humidity
Storage temperature -40 ~ +70℃
Storage humidity 0 ~ +95% Relative humidity
Cooling Natural
Vibration resistance 5MM / 50HZ/600S Non-operating condition
Impact resistance 1 meter drop test 3 times Non-operating condition
4.Mechanical
Weight 450g
Size 154*58*31mm Casing only
Connector Refer to order
5.Safety
Max. temperature rise < 40℃ on casing
Safety approval CE/TUV/FCC/PSE/CCC
MTBF 50000 H
ESD 8.0 KV
Hi-Pot Insulation i/p to o/p: 3000V (1 min)

 

High-Current Integration & Technical Brief

Why does the FX8408000 utilize a strict 0.2A threshold for pre-charge and termination stages?
When dealing with an 8A high-current output infrastructure, precision at the lower and upper limits of the CC/CV curve is paramount. A 0.2A pre-charge current ensures that if a 2S battery pack has fallen under ≤ 6V, the cells are gently re-energized without triggering standard BMS overcurrent protection trips. Similarly, terminating the charge precisely when the CV saturation stage tapers to ≤ 0.2A ensures large-capacity industrial packs achieve a true 100% State of Charge (SoC) while mitigating the risks of internal cell plating.

How does this 68W charger handle continuous peak operations under enclosed field scenarios?
The structural footprint has been expanded to 154*58*31mm specifically to facilitate advanced heavy-duty passive heat dissipation. By upgrading the internal electromagnetic components and utilizing localized heavy copper traces, power conversion efficiency is maintained at ≥ 85%. This prevents excessive thermal accumulation, ensuring that casing temperature rise never exceeds 40°C even when delivering continuous full load inside industrial control cabinets.

Is the FX8408000 optimized to prevent reverse current leakage back into the hardware?
Yes, absolutely. Our industrial 2S charging topology includes an absolute reverse-blocking hardware layer. In the event of an AC utility line power failure or when the charger is left disconnected from the grid while attached to the battery pack, the reverse polarity protection matrix guarantees zero backward drain from your battery pack, protecting both the charger’s secondary circuitry and saving your pack’s stored energy.

Can this system handle severe voltage fluctuations present in heavy machinery environments?
Engineered with a broad 90~264 Vac input window, the FX8408000 is fully isolated against severe grid transients. Backed by an 8.0 KV ESD threshold and a 3000V input-to-output Hi-Pot safety insulation matrix, it effectively filters line surges, making it highly reliable when running on generators or shared heavy machinery sub-grids.

Target Industries & Specialized Heavy-Duty Deployments

Delivering an 8A continuous fast-charge matrix, the FX8408000 model is highly requested for heavy-drain industrial machinery and automated hardware, including:

Industrial AGVs & Material Handling Automated manufacturing carts, electric tuggers, and heavy logistic sorting robots utilizing large-capacity 2S Li-ion cell blocks.
High-Capacity Marine & Diving Equipment Professional deep-sea diving lighting arrays, commercial underwater telemetry rigs, and high-intensity portable remote inspection gear.
Heavy Power Tools & Agricultural Tech Industrial lawn mowers, high-torque professional construction tools, and customized agricultural multi-rotor drone ground stations.

Industrial Terminal Customization & Global B2B Supply

Operating at an 8A current density requires ultra-low contact resistance to prevent terminal overheating. Phonix® supports heavy-duty factory termination modifications based on your engineering block diagrams. Our production lines regularly assemble high-spec terminal joints including **genuine Anderson Powerpoles, XT60/XT90 plugs, heavy-duty 3-Pin XLR structures, and gold-plated copper alligator clips**. Backed by a verified 50,000-hour MTBF, 5 years warrany and full international certifications (CE/TUV/FCC/PSE/CCC), we offer custom cable gauges (AWG) and tailored wholesale contract brackets. Contact our project engineers for bulk ordering quotes and localized step-files.

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