Germany is home to numerous industrial equipment manufacturers specializing in factory automation, robotics, precision machinery, and power generation.
Companies such as Beckhoff Automation, KUKA, MULTIVAC, and Hatz illustrate the diversity of German industrial engineering and the importance of application-specific electrical solutions.
The following four examples explain how customized battery chargers can support equipment categories found in these industries.
These are illustrative engineering applications referencing established German manufacturers, not claims of a commercial relationship or product supply agreement with those companies.
Application Example 1: Industrial Automation — Beckhoff Automation
Industry Reference: Beckhoff Automation GmbH & Co. KG
Beckhoff Automation is a German manufacturer specializing in PC-based industrial automation technology, including industrial PCs, I/O systems, motion control, and industrial communication.
Its automation technology is used across machinery manufacturing, industrial production, and equipment control applications.
In industrial automation environments, rechargeable battery systems may be used in portable diagnostic equipment, mobile monitoring devices, and auxiliary control systems.
Example: A 24V-Class Industrial Inspection Device
Consider an industrial equipment manufacturer developing a portable inspection system using an 8S LiFePO4 battery pack.
Typical battery specifications include:
- Battery chemistry: LiFePO4
- Battery configuration: 8S
- Nominal voltage: 25.6V
- Typical maximum charging voltage: 29.2V
- Charging current: Determined by battery capacity and specifications
- Input: 100–240V AC, 50/60Hz
The charger may also require customized connectors, charging status indicators, and a compact enclosure.
Phonix OEM Solution
Phonix can evaluate customized charging solutions for similar industrial equipment applications, including charging parameters, connector configurations, and mechanical integration.
Explore our Custom Battery Charger Solutions for German OEMs.
Application Example 2: Robotics and Autonomous Mobile Robots — KUKA
Industry Reference: KUKA AG
KUKA is a German industrial robotics and automation company providing industrial robots, autonomous mobile robots, and automated manufacturing solutions.
Its autonomous mobile robotics portfolio includes battery-powered equipment used in industrial production and logistics.
Battery charging is an important consideration for mobile robotic systems that operate across multiple shifts.
Example: Intelligent Charging for an Autonomous Mobile Robot
Consider an autonomous mobile robot equipped with a lithium-ion battery pack and an integrated Battery Management System (BMS).
Depending on the equipment architecture, the charging system may require:
- Controlled charging voltage and current.
- Compatibility with the battery pack’s BMS.
- Battery temperature monitoring.
- Charging status feedback.
- Automatic charging termination.
- CAN or RS485 communication where required.
- Protection against electrical faults.
For automated charging stations, mechanical alignment and electrical connection requirements must also be considered.
Phonix OEM Solution
Phonix can evaluate smart battery charger configurations for compatible robotic equipment, including customized electrical specifications and communication requirements.
For German robotics manufacturers developing equipment for international markets, Phonix also provides OEM Battery Charger Manufacturing Solutions.
Application Example 3: Precision Machinery and Equipment Integration — MULTIVAC
Industry Reference: MULTIVAC Group
MULTIVAC is a German manufacturer of packaging and processing equipment, including automated packaging, labeling, inspection, and production systems.
Its machinery illustrates the importance of electrical component integration, mechanical precision, and manufacturing consistency.
In machinery manufacturing, rechargeable battery systems may be incorporated into portable accessories, mobile service equipment, and specialized auxiliary devices.
Example: Compact Battery Charger for Industrial Equipment
Consider a machinery manufacturer developing a compact battery-powered accessory for use alongside automated production equipment.
The equipment may require a customized charger with:
- Defined output voltage and current.
- Compact enclosure dimensions.
- Equipment-specific mounting arrangements.
- Customized DC connectors.
- Appropriate cable lengths.
- Controlled thermal performance.
- OEM product labeling.
For example, a 12V-class or 24V-class battery-powered device may require a charger designed around the available installation space and the selected battery chemistry.
A standard off-the-shelf charger may not provide the required mechanical configuration.
Phonix OEM Solution
Phonix supports the evaluation of customized charger dimensions, connectors, electrical parameters, and manufacturing requirements for industrial equipment manufacturers.
Learn more about our Custom Battery Charger Manufacturing Capabilities.
Application Example 4: Generator Starting Batteries and Backup Power — Hatz
Industry Reference: Motorenfabrik Hatz GmbH & Co. KG
Hatz is a German manufacturer specializing in industrial diesel engines and power generation equipment.
Its product portfolio includes industrial engines, generators, and related power solutions used in demanding equipment applications.
Generator starting batteries require appropriate charging and maintenance to support reliable engine starting after standby periods.
Example: 12V/24V Generator Starting Battery Charger
Consider a generator manufacturer developing equipment with a lead-acid starting battery system.
The battery charger may need to maintain the battery during extended standby operation.
Typical requirements include:
- Battery chemistry: Flooded lead-acid or AGM.
- Battery system: 12V or 24V nominal.
- Charging mode: Battery-specific charging and float maintenance.
- Temperature compensation: Where required.
- Protection: Overcurrent, overvoltage, and fault protection.
- Operating conditions: Extended standby operation.
For example, a 24V lead-acid battery system may use a float voltage of approximately 27.0V–27.6V at a specified reference temperature, depending on battery specifications.
The exact charging parameters must follow the battery manufacturer’s recommendations.
Phonix OEM Solution
Phonix can evaluate customized generator battery charger requirements for industrial equipment manufacturers, including output voltage, charging current, enclosure configuration, and production specifications.
Explore our Generator Battery Charger Options.